![]() The metal does not need to be red hot, just hot enough to melt the plastic. Heat it with a heat gun, lighter, or candle.Use a pair of pliers to hold the nail or drill bit.It’s an extra step, but it will make the box easier to cut and the cut line easier to follow. If you decide to use a jigsaw or hacksaw to cut your plastic box, you can use a heated drill bit or nail to make a series of holes along your cut line. As with the electric jigsaw, you’ll need to create a pilot hole to feed the saw blade through to make your cut. You can use a hacksaw, hand jigsaw, or fine-toothed saw.Īlthough it will take some work and muscle power, a hand saw is perhaps the best way to get a clean cut without breaking, snapping, or melting your plastic. The important thing is to use a fine-toothed blade. There are a few different kinds of hand saws that will work for this purpose. If you want to make a clean cut in your plastic box, you can use a hand saw with a fine blade. You can clean up the edge with a file or sandpaper after you have made your cuts. The Dremel can cut the plastic bin, but it will leave a slightly rough edge. And, as long as you use it correctly, you won’t end up breaking the container or bin. You can use a Dremel tool to cut plastic as well. This is a great method because it leaves a clean-cut and is quick and easy. Use a drill or heated drill bit to make a pilot hole for the cutting blade.Beyond that, mark your cut line and move slowly.You will need to use a plastic-cutting blade, which is a blade with fine teeth.Jigsaws are great because they are highly versatile, provided you have the right blade for the material. ![]() Using a JigsawĪn electric jigsaw can be used to cut plastic cleanly and without breaking it. Most beginner woodworkers have a jigsaw on hand. If you don’t have a soldering iron, then you might want to consider the next option. Wipe the tip on the damp towel to keep it clean.The plastic will want to stick to the soldering tip as you cut. Use the heated tip to cut the plastic box.Mark the line you want to cut and put the modified tip in your soldering iron and heat it up.Take the extra soldering tip and flatten it with a hammer or mallet.
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